Originally Posted by
rednichols
Which misses the point that Kydex was originally developed as a wall cladding and is desirable for its flame resistance. You'll find it on hospital walls and in aircraft. It first found its way into holsters in 1970, as a joke -- to show how the new SWPL holster rule could be met with a toy holster. It's used today because it's an amorphous plastic -- that is, it softens with heat, rather than staying hard until the melt temperature is reached, as with, say, nylon. There would be no good reason that an injection moulded holster (such as the Fobus) would be made from this material; more likely they'd use a high impact ABS, though the high impact nylons would be attractive for them, too.
It's also used today because, like becoming a house painter or a wallpaper hanger, there's no skill or investment required that can't be made up on the fly, and it's easy to buy in sheet form, unlike most plastics; and is black rather than the colour of a milk bottle.
Rogers and then Perkins at Safariland perfected it as a mass-production method by cladding the Kydex with suede leather for the inside and synthetic leather for the outside (once they worked out that veg leather on the outside was unworkable because it was incompatible with the heat required to shape the Kydex). I doubt ANY of the little makers are lining/facing their Kydex holsters with leather; it's actually quite difficult to do well; assuming they even thought of doing it.
Kydex breaks, and the thinner it is, the shorter its lifespan. I've used it in 1/8" at a minimum when clad, and unclad in 3/16" and 1/4" at a maximum, to good effect. Thinner than that -- for example 1/16" thick -- is foolhardy.